Product Overview
The Disposable Eco-Friendly Cutlery Set is a biodegradable tableware set made from plant-based fibers for single-use foodservice applications.
Technical Specifications
|
Category |
Technical Parameter Item |
Specification |
|
Material & Physical |
Primary Raw Material |
CPLA (crystallized polylactic acid) or sugarcane fiber pulp |
|
Weight per Piece - Knife |
5.0 g ± 0.3 g |
|
|
Weight per Piece - Fork |
4.5 g ± 0.3 g |
|
|
Weight per Piece - Spoon |
4.5 g ± 0.3 g |
|
|
Tensile Strength |
≥ 35 MPa |
|
|
Flexural Modulus |
≥ 2500 MPa |
|
|
Thermal & Resistance |
Temperature Resistance Range |
-20°C to 90°C |
|
Water Resistance |
90°C hot water immersion for 30 min, no leakage or visible deformation |
|
|
Oil Resistance |
90°C hot oil immersion for 30 min, no oil penetration or odor detected |
|
|
Environmental |
Compostable Period |
Decomposes into CO₂ and water within 90–180 days under industrial composting conditions |
|
Bio-based Carbon Content |
≥ 90% |
|
|
Heavy Metals & Toxic Substances |
Meets applicable international limits; fluorine not detected |
Materials & Eco-Certifications
Product Material Engineering
Formulated with high-crystalline bio-polymers to prevent thermal deformation under mechanical stress up to 90°C.
Thermally bonded plant fibers prevent structural softening when submerged in boiling liquids.
Surface treated with moisture-resistant coating to reduce water absorption.
Factory Environmental Compliance
Production molding lines use electricity-based heating systems.
Production scraps are collected and reintroduced into the material blending process.
Facilities undergo semi-annual BSCI/ISO audits verifying chemical safety and carbon footprint controls.
OEM/ODM Customization Capabilities
Molding & Structural Customization
|
Customization Type |
Technical Capability & Specifications |
|
Custom Moulding |
Modifies specific lengths, curvatures, and drafting angles based on technical drawings to alter structural rigidity. |
|
Embossing |
Integrates high-precision male/female mold plates to deboss or emboss brand logos directly onto handle surfaces. |
|
Custom Packaging |
Configures individual pack solutions using PLA biodegradable films, kraft boxes, or soy-ink printed master cartons. |
Customization Workflow & Timeline
|
Stage |
Process Description |
Timeline / Technical Integration |
|
1. 3D Design |
CAD/CAE modeling to optimize wall thickness, stress distribution, and draft angles for production. |
Initial Phase |
|
2. Sampling |
CNC prototyping or single-cavity sample molding for dimensional and thermal validation. |
7–10 Days |
|
3. Mass Production |
Transfers approved prototypes to multi-cavity production molds, integrated with automated material feeding and hydraulic pressing. |
Integrated with automated production systems |
Quality Control
Optical inspection systems check edge burrs, surface defects, and micro-cracks during conveyor production.
Laboratory stress-testers apply localized vertical pressure to monitor the neck strength of random batch samples.
In-house moisture analyzers verify that every batch meets specific dryness thresholds to inhibit microbial growth.
Supply Chain & Logistical Logistics
Stores plant-based resins and fiber pulps in moisture-controlled silos to prevent premature material hydrolysis.
First-in, first-out raw material rotation ensures consistent pellet viscosity during the melting and molding stages.
Tracks organic feedstock batches with barcode systems to ensure full traceability from farm to loading dock.
Desiccant packs are placed inside containers to reduce humidity during ocean transport.
Containers are staged near export ports to reduce warehouse storage time.
FAQ
Q: How does the factory prevent chemical contamination during the high-heat molding process?
A: Food-grade silicone release agents are used for demolding instead of mineral oils.
Q: What backup measures exist if the primary plant fiber harvest faces seasonal shortages?
A: The factory can process both sugarcane bagasse and bamboo fiber feedstocks.
Q: What is the standard minimum order quantity for custom-printed outer shipping cartons?
A: Custom outer carton printing requires a minimum volume equivalent to one full twenty-foot container load per run.
